METE304 FUNDAMENTALS OF MECHANICAL SHAPING

Course Code:5700304
METU Credit (Theoretical-Laboratory hours/week):3 (3.00 - 0.00)
ECTS Credit:5.0
Department:Metallurgical and Materials Engineering
Language of Instruction:English
Level of Study:Undergraduate
Course Coordinator:Prof.Dr. CEMİL HAKAN GÜR
Offered Semester:Fall Semesters.

Course Objectives

MetE 304 is designed to emphasize basic principles of industrial metal working
theory with the concepts to improve the production in metal-forming industry to
junior students in the metallurgical and materials engineering department. Insight
into the effects of several parameters during shaping of materials on the process
itself and on the final mechanical properties such as deformation speed and amount
of deformation is to be given. In the course, classical analysis methods (slab,
upper-bound, etc.) and also finite element method, which is a very effective tool
for design and analysis of metalworking processes, will be introduced.


Course Content

Macroscopic plasticity of engineering materials; yield criteria, plastic stress-strain relations, strain instability, strain rate and temperature. Plasticity analysis, ideal work, slab analysis, upper-bound analysis, slip line field theory, finite element analysis. Formability, workability, deformation processing of multiphase materials, control of microstructure through deformation processing.


Course Learning Outcomes

Student, who passed the course satisfactorily will be able to:

  • Describe the basic principles of industrial metalworking theory with the concepts to improve the production in metalworking and forming of metallic and nonmetallic materials industry;
  • Explain the effects of several parameters during shaping of materials on the process itself and on the final mechanical properties; such as deformation speed, amount of deformation, tool profile, and friction on the energy consumed and heat generated during forming operations is to be given;
  • Analyze the workability, formability and control of microstructure through the deformation processing.

 


Program Outcomes Matrix

Contribution
#Program OutcomesNoYes
1An ability to identify, formulate, and solve complex engineering problems by applying principles of engineering, science, and mathematics
2An ability to apply engineering design to produce solutions that meet specified needs with consideration of public health, safety, and welfare, as well as global, cultural, social, environmental, and economic factors
3An ability to communicate effectively with a range of audiences
4An ability to recognize ethical and professional responsibilities in engineering situations and make informed judgments, which must consider the impact of engineering solutions in global, economic, environmental, and societal contexts
5An ability to function effectively on a team whose members together provide leadership, create a collaborative and inclusive environment, establish goals, plan tasks, and meet objectives
6An ability to develop and conduct appropriate experimentation, analyze and interpret data, and use engineering judgment to draw conclusions
7An ability to acquire and apply new knowledge as needed, using appropriate learning strategies
8Knowledge of the scientific and engineering principles underlying the four major elements of the field; structure, properties, processing and performance related to material systems
9An ability to apply and integrate knowledge from each of the four major elements of the field to solve materials and/or process selection and design problems