METE474 FAILURE ANALYSIS

Course Code:5700474
METU Credit (Theoretical-Laboratory hours/week):3 (3.00 - 0.00)
ECTS Credit:5.0
Department:Metallurgical and Materials Engineering
Language of Instruction:English
Level of Study:Undergraduate
Course Coordinator:Prof.Dr. BİLGEHAN ÖGEL
Offered Semester:Fall Semesters.

Course Objectives

Classification of Failures (Overload failures, Manufacturing failures, Fatigue failures, Elevated temperature failures, Corrosion failures, Hydrogen damage failures. General procedure of a failure investigation: Collection of background data, preliminary examination, nondestructive testing, destructive testing. Macro and micro inspection of fracture surfaces: Metallographic and fractographic analyses, chemical analyses. Determination of fracture type. Case studies that demonstrate various types of component failures and the preventive measures.


Course Content

Objectives of failure analysis. General procedure of a failure investigation: Collection of background data, preliminary examination, nondestructive testing, destructive testing. Macro and micro inspection of fracture surfaces: Metallographic and fragtopraphic analyses, chemical analyses. Determination of fracture type. Application of fracture mechanics. Case studies that demonstrate various types of component failures and the preventive measures.


Course Learning Outcomes

The student will be able to trace the fracture surfaces to find the origin of fracture and understand the differences between the failure types

      The student will find a relation between the microstructural features and failures.

      It is expected that the student will use the knowledge from the previous years such as metallography, x-ray diffraction and heat treatment to find the root cause of the failure. The student will use the techniques, skills, and modern engineering tools necessary for engineering practice.


Program Outcomes Matrix

Contribution
#Program OutcomesNoYes
1An ability to identify, formulate, and solve complex engineering problems by applying principles of engineering, science, and mathematics
2An ability to apply engineering design to produce solutions that meet specified needs with consideration of public health, safety, and welfare, as well as global, cultural, social, environmental, and economic factors
3An ability to communicate effectively with a range of audiences
4An ability to recognize ethical and professional responsibilities in engineering situations and make informed judgments, which must consider the impact of engineering solutions in global, economic, environmental, and societal contexts
5An ability to function effectively on a team whose members together provide leadership, create a collaborative and inclusive environment, establish goals, plan tasks, and meet objectives
6An ability to develop and conduct appropriate experimentation, analyze and interpret data, and use engineering judgment to draw conclusions
7An ability to acquire and apply new knowledge as needed, using appropriate learning strategies
8Knowledge of the scientific and engineering principles underlying the four major elements of the field; structure, properties, processing and performance related to material systems
9An ability to apply and integrate knowledge from each of the four major elements of the field to solve materials and/or process selection and design problems